ULTRASONIC 200 Gantry
5-axis ULTRASONIC machining in XXL
Max. X-axis travel
157.5 in.
Max. Y-axis travel
78.7 in.
Max. Z-axis travel
47.2 in.
Max. workpiece length
169.3 in.
Max. workpiece width
78.7 in.
Max. workpiece height
49.2 in.
Max. workpiece weight
44092.5 lbs.
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Flexibility through spindle versions
- Vertical spindle with 20,000 rpm
- 45° head and 90° head for 5-axes machining up to 30,000 rpm
- Ready for new technologies like Ultrasonic, Laser or machining of carbon material
Working area concept
- Fixed table 88.6 x 78.7 in with 22,046 lb loading capacity
- T-slots across the table for easy chip removal
- Chip conveyors on both sides of the table
Low Gantry Design
- 1,968.5 ipm (in/min) rapid traverse
- Best visibility into the working area due to missing side walls
- Maximum utilization of the working area
5-axes machining
- 45° head with 90° swivel range and +/- 300° rotating range
- compactMASTER spindle with 20,000 rpm
- 90° head with +/- 120° swivel range and +/- 300° rotating range
- compactMASTER spindle with 20,000 rpm up to 30,000 rpm
Sample applications
Control & software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures in hard-brittle materials with highest performance
- Manufacturing of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Use for various contours, also spheres
Highlights
Customer Benefits
- Easy programming through intuitive operator masks
- Selection of different cutting edges and angle of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
Service & training
Downloads & Technical Data
Workpiece
Max. workpiece length
169.3 in.
Max. workpiece width
78.7 in.
Max. workpiece height
49.2 in.
Max. workpiece weight
44092.5 lbs.
Clearance
Max. X-axis travel
157.5 in.
Max. Y-axis travel
78.7 in.
Max. Z-axis travel
47.2 in.