DMU 20 linear
Compact, precise, and process reliable with > 2 g acceleration and spindle speeds up to 60,000 rpm
Highlights
HSC 20 linear PET Bottle Bottom
HSC 20 linear Tibia
HSC machining with surface qualities of up to Ra < 0.1 µm with best contour and fitting accuracy
- Powerful, watercooled spindle variants from 42,000 1/min bis 60,000 1/min.
- Available with HSK-E32 / HSK-E40 tool holder, with active cooling
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm and 100 kg (3-axis)
Highest dynamic with >2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimised, vibration-damping mineral composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)
- Compact footprint with only 6 m²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
Process Integration
- Workpieces up to Ø 200 x 200 mm and 15 kg
- HSC machining with surface qualities of up to Ra < 0.1 µm with best contour and fitting accuracy
- Powerful, watercooled spindle variants from 42,000 rpm to 60,000 rpm
- Highest dynamic with > 2g acceleration and absolute long-term stability
- Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
- PH 10 - Fully integrated handling for up to 132 pallets on 6 m²
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
Control & Software
CELOS
Integrated digitization of the DMG MORI machines & the shop floor:
- CELOS Machine: APP-based user interface with access to all production-related information
- CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
- Digital Factory: Continuous digital workflows from planning to production & service
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
L-Measuring probe packet
- Measurement of webs and grooves on components
- Measurement of diameter in difficult to access places
- Available with manual and retractable Calibration unit Package content
- L-Measuring probe according to Customer-specific design
Highlights
Customer Benefits
- Flexible application possibilities
- In process measurement
Left : Semi-automatic Measurement solution. / Right : Automatic measurement solution.